Features:

  • Flow test
  • Electrical safety test (HV, earth wire)
  • Winding resistance test
  • Pressure auger tightness test
  • Vibration test
  • Can also be used as a laboratory bench for the characterization of prototypes
  • Single-phase adjustable power supply 120-230V, 50 and 60Hz
  • Modular installation: the bench can test more than 120 different product configurations (variability due to motor type, orientation, auger brackets, auger size)

The multifunctional station allows to reduce the test time from 90s to 30s

 

Example of custom application

Customer needs

Insert into the production line equipment capable of carrying out various tests in order to check more than 120 different codes for geometry, type of motor and auger fixing brackets.

 

Solution

A double-station bench was created in which each single station consists of a multifunctional module which carries out both electrical safety, performance and vibration tests, as well as permissible leakage; in accordance with the principles of lean production, unnecessary movement and stationing of products is avoided since the functionality of 3 different pieces of equipment are condensed into one.

 

The management of the high number and variability of codes was resolved with the study of the “common” geometries that characterize the fans to be tested and by equipping the stations with jigs that can be equipped with quick couplings. I4.0 system

 

Benefits/Results

 

  • Innovative solution that did not exist on the market which allowed the customer to use only one test bench (normally more equipment was needed to carry out all the tests);
  • Reduction of the test cycle time from 50 to 20 seconds (60% reduction);
  • Reduction of man times for equipping the machine (50% reduction);
  • Solution that made it possible to simplify the layout of the production line;
  • Cost-effective solution.

 

Example of custom application

 

Customer needs

Introduce into the production line a test bench capable of carrying out a large number of tests for 100% verification of the entire fan product line (over 80 codes, different in shape, size, motor type, contact position, etc.).

 

Solution

A dual-station test bench where each station is equipped with a multifunctional module that performs electrical safety, performance, efficiency and vibration tests.

Product handling is minimized as the system integrates the functionality of three test benches into one.

The management of a wide range of codes was solved by studying the common geometries and equipping the two stations with quick assembly devices.

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